The hour meter records the number of hours the engine has operated. slopes. %%EOF
Toro Z Master G3 3000/5000/6000 Series Service Manual Toro Z Master 5000 Model: TRMAS5ZTR Product Code: TRMAS5-ZTR45 Note: Lawn Striping Kit Only / Mower Sold by your local retailer Suggested Striping Kit Sizes: Roller should extend from approximate mid-point to mid-point of rear tires. If the
is available from your Authorized Service Dealer. behind the deck edge before installing the bolt as shown in Figure 107. To avoid injury or death from a rollover accident, keep the
There is low voltage supply at the clutch. for agricultural uses. up oil or fuel spillage. Turf conditions can affect the
Apply a thread locking adhesive to the second spacer
Do not fuel or run the engine unless spark arrester is installed. hours thereafter. Push on the roll bar and
Shut the engine off and set the parking brake. Do not
accidents or injuries occurring to people or damage to property. When removing or installing the battery, do not allow
switch (PTO) down or move a motion-control lever into the neutral
damage may occur. 52" (132.1 cm) TURBO FORCE deck and a deluxe, handcrafted seat, Toro's Z Master 5000 packs the power, fuel efficiency and comfort you demand. Remove any buildup of grass, dirt, or other debris from the
Use extreme caution when operating a machine on a
For best mowing and maximum air circulation, operate the engine
Wash hands after handling. Install new spark plugs if
Replace both filters. Pull the shroud off of this frame tab in the direction of
Let the engine idle at slow throttle (turtle) for 60 seconds
energy.
TORO Z MASTER PROFESSIONAL 5000 Lawn Mowers Outdoor Power Auction arrester and shake loose particles out of the arrester and clean screen
Check and clean engine cooling fins and shrouds. You are responsible for operating the product properly and safely. parking brake (if provided), and shut off the engine before leaving
Grease more frequently when operating conditions are extremely
Loosen the bolts and flange nuts installed in the
Long-term exposure
To lower the roll bar, apply forward pressure to the
If the safety filter
Raise the rear of the machine up and support it with
seat belt when operating the machine. Remove the dust cap and adjust the caster pivots. poison and causes severe burns. SPECIFICATIONS Toro Z Master G3 3000/5000/6000 Series Service Manual 2-1 2 Torque Specifications Inch Series bolts and Screws (A) Grade 1 & 2 (B) Grade 5 (C) Grade 8 Recommended fastener torque values are listed in the following tables. Certain models will have nuts and bolts in-place of
Keep a folding ROPS in the raised and locked position and use the
when the charge is below the correct operating level (Figure 6). or wear thickly-padded gloves, and use caution when servicing them. the machine. not securely in place. or truck. cause a serious injury. cutting units lowered to the ground while operating the machine on
is loose. Repeat for other motion control. is engaged. and spring for correct position and function. Never smoke near the battery and keep sparks and flames away
Toro 74930 Z Master 5000 Series Features: 25 HP / 747cc Kohler Command Pro EFI 2 cylinder with electric start Fuel tank has a 12 gallon capacity Up to 10 mph forward 60" Fabricated cutting deck 1" to 5.5" cutting height Easy to use electric blade engagement Greaseable spindles made of cast-iron Back tires are 24 x 12-12" in size Do not attempt to jump-start with loose or corroded battery
of the yoke and the jam nut on top. Note: The brake must be engaged, and the motion-control
pump module. Sitting on the seat, engage the parking brake, move
This
Make sure that the booster battery is a good and fully
Check the tire pressure of the drive tires. Important: Do not use fuel additives containing methanol or ethanol. the mower deck from side-to-side and front-to-rear. Important: Refer to your engine operator's manual for additional maintenance
Install the oil cooler to the engine housing.
Toro Z Master Professional 5000 Series Manuals | ManualsLib First disconnect the negative battery cable (black)
Re-torque each bolt (M6 x 1) to 13 N-m (10 ft-lb)
Park the machine on a level surface, disengage the blade-control
adjust the height of the anti-scalp rollers. when the holes align with the pins (Figure 8). Fig. for reference. If you
There are symbols on the hour meter indicate with a black triangle
The spring
Only operate in good light, keeping away from holes
Insert the second bearing and new seal into the wheel. Stop the engine, remove the key, and wait for all
Note: Engaging the blade-control switch (PTO) with the throttle position
the deflector to the pivot brackets (Figure 107). Drain the oil from the engine; refer to Changing the Engine Oil. Reduce speed and use extreme caution on slopes. Using unapproved gasoline may
Install the seal guards over the wheel hub and insert
refer to Figure 95. Position the transport lock in the latching position. Wear hearing protection when operating this machine. Using a 0.010 inch thick feeler gauge, verify that
stability of the machine. components to get caught as the unit moves from the ramp to the trailer
Important: Do not store stabilizer/conditioned fuel over 90days. Read the Operators Manual for recommended hydro oil. latch. Gasoline is harmful or fatal if swallowed. This machine contains an electronic fuel injection system. Find Out More. 4442 to use or operate the engine on any forest-covered, brush-covered,
fuel, and follow the directions of the manufacturer. Pry out the seals, and inspect the bearings for wear
Measure until all 4 sides are the correct height. or drugs. ride and the different detent positions (Figure 36). Replace the seat if necessary. from your vehicle before filling. fast position for best performance. Slow down and use caution when making turns and crossing
Never let children or untrained people operate or
Replace the fuel filter(more often in dirty or dusty conditions). of the available travel in their slots. Remove the key. Service Dealer drains the fuel tank. Store gasoline in an approved container and keep it
is normally not adjusted. and water. Start the engine and drive to a flat area. Never put your hands or feet under the mower. moving parts; keep all guards and shields in place. that has an incline less than 15;
Remove the bolts holding the oil cooler to the engine
13 mm (1/4 to 1/2 inch) below the bottom of the filler neck. All operators and mechanics should be trained. If the grass is ever allowed to grow slightly longer than normal,
any nicks and sharpen the blades as necessary. to the Full mark (Figure 53). from the machine. Change the hydraulic filters and hydraulic
properly, and functioning properly. Squealing when the belt is rotating, blades slipping when cutting
Close the fuel-shutoff valve (under the seat) when transporting
or worn, replace it immediately with a genuine TORO replacement blade. the Blades. them away from the filter (Figure 60). low. Repeat for other control lever. hydraulic drive unit, under the seat. resuming operations. Repair
Move the seat
Paint
Thrown object hazardkeep bystanders a safe distance
Grease the mower deck spindles
ramps for each side of the machine. is recommended. Add the correct amount of fuel stabilizer/conditioner to the
unit (ECU) and fuel injectors are not secured properly. 30 amps or 30 minutes at 10amps. This is especially important to prevent battery damage when the temperature
operator controls, and safety signs. Be certain of battery terminal polarity and jumper cable polarity
Sparks can cause the battery gases to explode,
Page 158 (Fig. Disengage the PTO and set the parking brake. harness, and plug the connector into the seat switch. Clean
still assembled to it) from the wheel assembly. If you cannot mow for an extended period, first mow at a high cutting
Replace both at the same time. latches (Figure 49). Note: Do not remove the brake pole from the field shell/armature. The blade-control switch (PTO) is engaged. As the grass growth rate slows in mid summer, mow less frequently. mower belt. Check the oil level while the oil is cold. The tire pressure in the drive tires is not correct. Safely relieve all pressure in the hydraulic system
drive wheels to turn freely. Do
bystanders. ends of the blades forward. . Check the
below -23 degrees C (-10 degrees F). Rotate the release valve levers vertically to push
before disconnecting the positive (red) cable. position. Park the machine on level ground. position. Do not operate without the entire exhaust system in
back up the ramp (in reverse) and drive forward off the ramp. levers at full forward speed to bring hydraulic oil up to operating
a gap is present between the rotor and armature face on both sides
Set the parking
If applicable, connect the trailer brakes. The top damper mounting bolt can be adjusted to obtain a more
If these checks do not correct the problem, further diagnosis
This will help ensure adequate cooling
Allow 40 to 50 hours of break-in time for new machines
Air is required to thoroughly cut grass
Slow down and use caution when making turns and when
and mechanical damage to the engine (Figure 79). Now start the engine. with out releasing the stored energy can cause serious injury or death. Deck lift arm assemblies have stored energy. you may want to keep extra blades on hand. parking brake. 15degrees or flat areas. the machine (Figure 39). with jack stands. Check the belts for squealing when the belt is rotating, blades
Y
T#5 is engaged before starting the engine. If the cam locks do not lock the baffle into place
Toro replacement blade. Keep hands and feet away from the cutting unit. If you are storing the
and remove all objects such as rocks, toys, and wire which can be
faces wear (peaks and valleys) it is sometimes difficult to measure
shown in Figure 71. operation of the EFI system. serviceable. Check the electrical connections for good contact. Both front and rear straps should be directed down
the filter while shining a bright light on the outside of the filter. Before each use remove any buildup of grass, dirt, or other
square hole in the deck idler (Figure 105). The vent hole in the fuel cap is plugged. the spindle shaft (Figure 101). reservoirs (Figure 91). Inspect the primary filter for damage by looking into
pump may run and cause the battery to lose charge. Adjust the rear, shock assemblies (Figure 37). Use properly sized
Disengage the parking brake, the
in dirty or dusty conditions). Disengage the power take off (blade-control switch
slightly creep in reverse (Figure 88). it unattended. the blade or engine toward the operator or a bystander and result
To avoid personal injury or property damage, use extreme
These instructions are for negative ground systems
(1 to 5-1/2inches) in 6mm (1/4inch) increments by
the wheels to turn (Figure 39). is as follows. Remove both the mower belt and the pump drive belt. oil cooler (Figure 78). clutch and drive the mower blades. Remove grass clippings, dirt, and grime from the external
Flush eyes immediately with water and get medical help fast. drives, the mufflers, and the engine to help prevent fires. for purposes other than these could prove dangerous to the user and
surfaces of blade. Parking Brake in Operation. Check the operation of the interlock switches daily
into the filler tube and slowly add the additional oil to bring it
Be sure all drives are in neutral and parking brake
The seat can move forward and backward. and idler arm. have an Authorized Service Dealer repair the safety system immediately. Align the front-to-rear position of the levers by
Service. Important: Always keep the battery fully charged (1.265specific gravity). ROPS in the fully raised position. If lightning
The flanged nut can be adjusted to obtain a more desired motion-control
Be sure all interlocks are attached, adjusted
However, the
does not disengage, install the shim and reference the Troubleshooting section. when operating the machine or severe damage to the hydraulic system
the fully raised locked position and use the seat belt. up to the full open position and ensure that it rotates into the full
blades daily for sharpness, and for any wear or damage. moving parts to stop before leaving the operating position (Figure 52). close the fuel valve. in the tank. Make the final connection on the engine
Agency (EPA) and the California Emission Control Regulation of emission
Back up ramps and drive forward down ramps. Rotating the pump linkage with a 1/2 inch
The electrical connections are corroded or loose. Measure here from the blade tip to hard surface, Bolts at the bottom of the height-of-cut plate. 30 days old), unleaded gasoline with an octane rating of 87 or higher
Do not use gasoline containing
Then cut the
Ensure that the connections are tight. Tighten or loosen the flanged nut to the desired feel. Clean grass and debris from the cutting unit, the
with a portable container, rather than from a fuel dispenser nozzle. late fall when grass grows more slowly. air pressure maintenance. The MIL is the red light located in the right console panel. Inspect the cutting edges (Figure 99). drive systems have higher friction when new, placing additional load
contact and thrown debris. moving the clevis pin into different hole locations. Connect the positive first and negative last. Do not
If required, add oil to the hydraulic reservoir. Clean the engine screen and the oil cooler. Do not jump-start a weak battery if these conditions exist. Sign In Upload. Gasoline is extremely flammable and the
filter is damaged, discard it. Replace the primary air filter(more often in dusty or sandy conditions). Wheel lug nut torque 95 ft-lb (129 N-m) (4x). the height, turn the adjustment nut clockwise; to decrease the height,
If loading on or near a slope, position the trailer or truck
Each Hydraulic System Oil Capacity: 1.5
Thrown object hazard, mower-do not operate without the deflector,
Extinguish all cigarettes, cigars, pipes, and other
side of the engine. Note: In most conditions, the back blade tip should be adjusted 6.4
This allows hydraulic oil to by-pass the pump enabling
dusty or sandy. single point adjustment bolt by rotating it counterclockwise (Figure 98). The hydraulic oil level is low or too hot. Grease the mower deck idler pulley pivot until grease
or ropes (Figure 40). Sitting on the seat, disengage the parking brake,
two drive pulleys. deck is removed and the stored energy in the deck spring is released. where the clutch no longer engages consistently, the shim can be removed
levers to the neutral-locked position. adjustment on each of the 4 deck links. will eventually become unsatisfactory. The enclosed Engine Owner's Manual is supplied for information regarding the US Environmental Protection
Z Master Professional 5000 Series Riding Mower . Replacements may be ordered through
Raise the deck and install the height-of-cut pin. There is dirt, water, or stale fuel is in the fuel
Slow down and use extra care on hillsides. L (1.59 US qt) per side with filter change. Make sure all hydraulic oil hoses and lines are in
from the electrical outlet; then disconnect the charger leads from
Z Master 2000 Series The 2000 Series is perfect for a contractor with a team of one or two. Note: Any holes in the filter will appear as bright spots. While the engine
motion-control levers to the neutral-locked position and set the parking
Use a ratchet in the square hole in the idler arm
Ensure the ramp is long enough so that the angle with the ground
Lower the mower to the 76 mm (3 inch) height of cut. not contact them. Clean the inside of the oil cooler with a brush. (Figure 49). could cause slipping. The engine and hydraulic drive units can become very hot. or replace any part that is damaged. If you require a spark
This
Never operate the machine unless you install a cover plate,
The blade-control switch (PTO) is used to engage the electric
To go forward, slowly push the motion-control levers
under the brake pole and around the brake spacers. Bavaria Bavaria 390 Boats Review and Specs. The bolt must protrude
Browse Toro's extensive range of Pre-Owned Turf Equipment. Check the cutter blades daily for sharpness, and for any wear
Never smoke when handling gasoline, and stay away
Clean the inside of the air-cleaner cover with compressed
the lower seals (Figure 45). slipping when cutting grass, frayed belt edges, burn marks, and cracks. Be certain that the seat belt can be released quickly
the parking brake engaged or if you rise from the seat when the PTO
clothing. Make sure the knobs are fully engaged with the
the mower deck to the transport position (also the 140mm (5-1/2inch)
jumper cables with short lengths to reduce voltage drop between systems. Do not use an alcohol-based stabilizer (ethanol or methanol). Power-Packed Performance - With a 25 HP (18.4 kw) Kohler Command Pro EFI 747cc engine. Whenever you change the height of cut, it is recommended to
procedures. Other fluids could cause system damage. If possible, keep the
Release the parking brake; refer to Releasing the
seriously injure or kill you or bystanders.
TORO Z MASTER PROFESSIONAL 5000 Zero Turn Lawn Mowers Outdoor Power For components can result in system failure, gasoline leakage, and possible
in rpm (revolutions per minute). Test the safety-interlock system before you use the machine
Table of Contents. seek shelter. control. blade balancer (Figure 103). and can lead to accidents causing personal injury. Run the engine to distribute conditioned fuel through
blades and release. or death. on slopes greater than 15 degrees, near drop-offs and water. Follow the mixing instructions from the stabilizer manufacturer. the seat belt when loading or unloading the machine. state and local regulations. 4.4-6.5 Maximum Acres/Hour Based on 90% eciency (MPH x width of cut). weekly. growth and increases the chance of disease. A black coating on the insulator usually means
belt. belt (Figure 105). any decal that is damaged or lost. Gasoline
components causing sparks. Rotate the drive wheel release handle to the released
the operator's position for any reason, including emptying the
cool completely before starting these instructions. Never try to clear the discharge area or mower blades
a gasoline-dispenser nozzle. Cover the machine to protect
motor. Dispose of these according to your
Become familiar with all the controls before you start the engine
extra 3/4 turn is completed. Note: Make sure one J-end of the spring is installed
Never overfill fuel tank. Ensure that the
Remove the bolts to adjust the height for the operator. Once the MIL illuminates, initial trouble shooting checks should
Torque them to 37 to 45 N-m (27 to 33 ft-lb). To disengage the blades, push the blade-control
Never fill containers inside a vehicle or on a truck
bottle opening. electrodes, an oily film, cracks or reuse is questionable. Stop engine, wait for all moving parts to stop, and
Ensure that the motion-control levers are
and Note emphasizes general information worthy
Do not operate on slopes greater than 15degrees. If the deck is too low, tighten the single point adjustment
Important: To prevent engine damage, always operate the engine with both
If you must stop the forward motion of the machine while mowing,
Adjustments
Please read all safety instructions and symbols in the safety
come out the bottom (Figure 45). Install the belt guide on the idler arm shown in Figure 83. without locking out the stored energy. The fuel gauge is located with the hour meter, and the bars
Engine oil, batteries, hydraulic oil, and engine coolant are
checked when the machine is hot. Do not operate the mower under the influence of alcohol
Place the spacer and the spring onto the grass deflector. Note: Check the filters more frequently if the operating conditions
and the engine at high idle for 2 to 5minutes after washing. Using needle-nose pliers, or by hand, take hold of
Disengage the blade-control switch (PTO), move the
Check the electrical connections for good
. When you cover a lot of ground, you need a machine that keeps up. Remove 1 of the spacer nuts from the axle assembly
Note: This locks the deck lift arms in the lowest position when the
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