The hour meter records the number of hours the engine has operated. slopes. %%EOF Toro Z Master G3 3000/5000/6000 Series Service Manual Toro Z Master 5000 Model: TRMAS5ZTR Product Code: TRMAS5-ZTR45 Note: Lawn Striping Kit Only / Mower Sold by your local retailer Suggested Striping Kit Sizes: Roller should extend from approximate mid-point to mid-point of rear tires. If the is available from your Authorized Service Dealer. behind the deck edge before installing the bolt as shown in Figure 107. To avoid injury or death from a rollover accident, keep the There is low voltage supply at the clutch. for agricultural uses. up oil or fuel spillage. Turf conditions can affect the Apply a thread locking adhesive to the second spacer Do not fuel or run the engine unless spark arrester is installed. hours thereafter. Push on the roll bar and Shut the engine off and set the parking brake. Do not accidents or injuries occurring to people or damage to property. When removing or installing the battery, do not allow switch (PTO) down or move a motion-control lever into the neutral damage may occur. 52" (132.1 cm) TURBO FORCE deck and a deluxe, handcrafted seat, Toro's Z Master 5000 packs the power, fuel efficiency and comfort you demand. Remove any buildup of grass, dirt, or other debris from the Use extreme caution when operating a machine on a For best mowing and maximum air circulation, operate the engine Wash hands after handling. Install new spark plugs if Replace both filters. Pull the shroud off of this frame tab in the direction of Let the engine idle at slow throttle (turtle) for 60 seconds energy. TORO Z MASTER PROFESSIONAL 5000 Lawn Mowers Outdoor Power Auction arrester and shake loose particles out of the arrester and clean screen Check and clean engine cooling fins and shrouds. You are responsible for operating the product properly and safely. parking brake (if provided), and shut off the engine before leaving Grease more frequently when operating conditions are extremely Loosen the bolts and flange nuts installed in the Long-term exposure To lower the roll bar, apply forward pressure to the If the safety filter Raise the rear of the machine up and support it with seat belt when operating the machine. Remove the dust cap and adjust the caster pivots. poison and causes severe burns. SPECIFICATIONS Toro Z Master G3 3000/5000/6000 Series Service Manual 2-1 2 Torque Specifications Inch Series bolts and Screws (A) Grade 1 & 2 (B) Grade 5 (C) Grade 8 Recommended fastener torque values are listed in the following tables. Certain models will have nuts and bolts in-place of Keep a folding ROPS in the raised and locked position and use the when the charge is below the correct operating level (Figure 6). or wear thickly-padded gloves, and use caution when servicing them. the machine. not securely in place. or truck. cause a serious injury. cutting units lowered to the ground while operating the machine on is loose. Repeat for other motion control. is engaged. and spring for correct position and function. Never smoke near the battery and keep sparks and flames away Toro 74930 Z Master 5000 Series Features: 25 HP / 747cc Kohler Command Pro EFI 2 cylinder with electric start Fuel tank has a 12 gallon capacity Up to 10 mph forward 60" Fabricated cutting deck 1" to 5.5" cutting height Easy to use electric blade engagement Greaseable spindles made of cast-iron Back tires are 24 x 12-12" in size Do not attempt to jump-start with loose or corroded battery of the yoke and the jam nut on top. Note: The brake must be engaged, and the motion-control pump module. Sitting on the seat, engage the parking brake, move This Make sure that the booster battery is a good and fully Check the tire pressure of the drive tires. Important: Do not use fuel additives containing methanol or ethanol. the mower deck from side-to-side and front-to-rear. Important: Refer to your engine operator's manual for additional maintenance Install the oil cooler to the engine housing. Toro Z Master Professional 5000 Series Manuals | ManualsLib First disconnect the negative battery cable (black) Re-torque each bolt (M6 x 1) to 13 N-m (10 ft-lb) Park the machine on a level surface, disengage the blade-control adjust the height of the anti-scalp rollers. when the holes align with the pins (Figure 8). Fig. for reference. If you There are symbols on the hour meter indicate with a black triangle The spring Only operate in good light, keeping away from holes Insert the second bearing and new seal into the wheel. Stop the engine, remove the key, and wait for all Note: Engaging the blade-control switch (PTO) with the throttle position the deflector to the pivot brackets (Figure 107). Drain the oil from the engine; refer to Changing the Engine Oil. Reduce speed and use extreme caution on slopes. Using unapproved gasoline may Install the seal guards over the wheel hub and insert refer to Figure 95. Position the transport lock in the latching position. Wear hearing protection when operating this machine. Using a 0.010 inch thick feeler gauge, verify that stability of the machine. components to get caught as the unit moves from the ramp to the trailer Important: Do not store stabilizer/conditioned fuel over 90days. Read the Operators Manual for recommended hydro oil. latch. Gasoline is harmful or fatal if swallowed. This machine contains an electronic fuel injection system. Find Out More. 4442 to use or operate the engine on any forest-covered, brush-covered, fuel, and follow the directions of the manufacturer. Pry out the seals, and inspect the bearings for wear Measure until all 4 sides are the correct height. or drugs. ride and the different detent positions (Figure 36). Replace the seat if necessary. from your vehicle before filling. fast position for best performance. Slow down and use caution when making turns and crossing Never let children or untrained people operate or Replace the fuel filter(more often in dirty or dusty conditions). of the available travel in their slots. Remove the key. Service Dealer drains the fuel tank. Store gasoline in an approved container and keep it is normally not adjusted. and water. Start the engine and drive to a flat area. Never put your hands or feet under the mower. moving parts; keep all guards and shields in place. that has an incline less than 15; Remove the bolts holding the oil cooler to the engine 13 mm (1/4 to 1/2 inch) below the bottom of the filler neck. All operators and mechanics should be trained. If the grass is ever allowed to grow slightly longer than normal, any nicks and sharpen the blades as necessary. to the Full mark (Figure 53). from the machine. Change the hydraulic filters and hydraulic properly, and functioning properly. Squealing when the belt is rotating, blades slipping when cutting Close the fuel-shutoff valve (under the seat) when transporting or worn, replace it immediately with a genuine TORO replacement blade. the Blades. them away from the filter (Figure 60). low. Repeat for other control lever. hydraulic drive unit, under the seat. resuming operations. Repair Move the seat Paint Thrown object hazardkeep bystanders a safe distance Grease the mower deck spindles ramps for each side of the machine. is recommended. Add the correct amount of fuel stabilizer/conditioner to the unit (ECU) and fuel injectors are not secured properly. 30 amps or 30 minutes at 10amps. This is especially important to prevent battery damage when the temperature operator controls, and safety signs. Be certain of battery terminal polarity and jumper cable polarity Sparks can cause the battery gases to explode, Page 158 (Fig. Disengage the PTO and set the parking brake. harness, and plug the connector into the seat switch. Clean still assembled to it) from the wheel assembly. If you cannot mow for an extended period, first mow at a high cutting Replace both at the same time. latches (Figure 49). Note: Do not remove the brake pole from the field shell/armature. The blade-control switch (PTO) is engaged. As the grass growth rate slows in mid summer, mow less frequently. mower belt. Check the oil level while the oil is cold. The tire pressure in the drive tires is not correct. Safely relieve all pressure in the hydraulic system drive wheels to turn freely. Do bystanders. ends of the blades forward. . Check the below -23 degrees C (-10 degrees F). Rotate the release valve levers vertically to push before disconnecting the positive (red) cable. position. Park the machine on level ground. position. Do not operate without the entire exhaust system in back up the ramp (in reverse) and drive forward off the ramp. levers at full forward speed to bring hydraulic oil up to operating a gap is present between the rotor and armature face on both sides Set the parking If applicable, connect the trailer brakes. The top damper mounting bolt can be adjusted to obtain a more If these checks do not correct the problem, further diagnosis This will help ensure adequate cooling Allow 40 to 50 hours of break-in time for new machines Air is required to thoroughly cut grass Slow down and use caution when making turns and when and mechanical damage to the engine (Figure 79). Now start the engine. with out releasing the stored energy can cause serious injury or death. Deck lift arm assemblies have stored energy. you may want to keep extra blades on hand. parking brake. 15degrees or flat areas. the machine (Figure 39). with jack stands. Check the belts for squealing when the belt is rotating, blades Y T#5 is engaged before starting the engine. If the cam locks do not lock the baffle into place Toro replacement blade. Keep hands and feet away from the cutting unit. If you are storing the and remove all objects such as rocks, toys, and wire which can be faces wear (peaks and valleys) it is sometimes difficult to measure shown in Figure 71. operation of the EFI system. serviceable. Check the electrical connections for good contact. Both front and rear straps should be directed down the filter while shining a bright light on the outside of the filter. Before each use remove any buildup of grass, dirt, or other square hole in the deck idler (Figure 105). The vent hole in the fuel cap is plugged. the spindle shaft (Figure 101). reservoirs (Figure 91). Inspect the primary filter for damage by looking into pump may run and cause the battery to lose charge. Adjust the rear, shock assemblies (Figure 37). Use properly sized Disengage the parking brake, the in dirty or dusty conditions). Disengage the power take off (blade-control switch slightly creep in reverse (Figure 88). it unattended. the blade or engine toward the operator or a bystander and result To avoid personal injury or property damage, use extreme These instructions are for negative ground systems (1 to 5-1/2inches) in 6mm (1/4inch) increments by the wheels to turn (Figure 39). is as follows. Remove both the mower belt and the pump drive belt. oil cooler (Figure 78). clutch and drive the mower blades. Remove grass clippings, dirt, and grime from the external Flush eyes immediately with water and get medical help fast. drives, the mufflers, and the engine to help prevent fires. for purposes other than these could prove dangerous to the user and surfaces of blade. Parking Brake in Operation. Check the operation of the interlock switches daily into the filler tube and slowly add the additional oil to bring it Be sure all drives are in neutral and parking brake The seat can move forward and backward. and idler arm. have an Authorized Service Dealer repair the safety system immediately. Align the front-to-rear position of the levers by Service. Important: Always keep the battery fully charged (1.265specific gravity). ROPS in the fully raised position. If lightning The flanged nut can be adjusted to obtain a more desired motion-control Be sure all interlocks are attached, adjusted However, the does not disengage, install the shim and reference the Troubleshooting section. when operating the machine or severe damage to the hydraulic system the fully raised locked position and use the seat belt. up to the full open position and ensure that it rotates into the full blades daily for sharpness, and for any wear or damage. moving parts to stop before leaving the operating position (Figure 52). close the fuel valve. in the tank. Make the final connection on the engine Agency (EPA) and the California Emission Control Regulation of emission Back up ramps and drive forward down ramps. Rotating the pump linkage with a 1/2 inch The electrical connections are corroded or loose. Measure here from the blade tip to hard surface, Bolts at the bottom of the height-of-cut plate. 30 days old), unleaded gasoline with an octane rating of 87 or higher Do not use gasoline containing Then cut the Ensure that the connections are tight. Tighten or loosen the flanged nut to the desired feel. Clean grass and debris from the cutting unit, the with a portable container, rather than from a fuel dispenser nozzle. late fall when grass grows more slowly. air pressure maintenance. The MIL is the red light located in the right console panel. Inspect the cutting edges (Figure 99). drive systems have higher friction when new, placing additional load contact and thrown debris. moving the clevis pin into different hole locations. Connect the positive first and negative last. Do not If required, add oil to the hydraulic reservoir. Clean the engine screen and the oil cooler. Do not jump-start a weak battery if these conditions exist. Sign In Upload. Gasoline is extremely flammable and the filter is damaged, discard it. Replace the primary air filter(more often in dusty or sandy conditions). Wheel lug nut torque 95 ft-lb (129 N-m) (4x). the height, turn the adjustment nut clockwise; to decrease the height, If loading on or near a slope, position the trailer or truck Each Hydraulic System Oil Capacity: 1.5 Thrown object hazard, mower-do not operate without the deflector, Extinguish all cigarettes, cigars, pipes, and other side of the engine. Note: In most conditions, the back blade tip should be adjusted 6.4 This allows hydraulic oil to by-pass the pump enabling dusty or sandy. single point adjustment bolt by rotating it counterclockwise (Figure 98). The hydraulic oil level is low or too hot. Grease the mower deck idler pulley pivot until grease or ropes (Figure 40). Sitting on the seat, disengage the parking brake, two drive pulleys. deck is removed and the stored energy in the deck spring is released. where the clutch no longer engages consistently, the shim can be removed levers to the neutral-locked position. adjustment on each of the 4 deck links. will eventually become unsatisfactory. The enclosed Engine Owner's Manual is supplied for information regarding the US Environmental Protection Z Master Professional 5000 Series Riding Mower . Replacements may be ordered through Raise the deck and install the height-of-cut pin. There is dirt, water, or stale fuel is in the fuel Slow down and use extra care on hillsides. L (1.59 US qt) per side with filter change. Make sure all hydraulic oil hoses and lines are in from the electrical outlet; then disconnect the charger leads from Z Master 2000 Series The 2000 Series is perfect for a contractor with a team of one or two. Note: Any holes in the filter will appear as bright spots. While the engine motion-control levers to the neutral-locked position and set the parking Use a ratchet in the square hole in the idler arm Ensure the ramp is long enough so that the angle with the ground Lower the mower to the 76 mm (3 inch) height of cut. not contact them. Clean the inside of the oil cooler with a brush. (Figure 49). could cause slipping. The engine and hydraulic drive units can become very hot. or replace any part that is damaged. If you require a spark This Never operate the machine unless you install a cover plate, The blade-control switch (PTO) is used to engage the electric To go forward, slowly push the motion-control levers under the brake pole and around the brake spacers. Bavaria Bavaria 390 Boats Review and Specs. The bolt must protrude Browse Toro's extensive range of Pre-Owned Turf Equipment. Check the cutter blades daily for sharpness, and for any wear Never smoke when handling gasoline, and stay away Clean the inside of the air-cleaner cover with compressed the lower seals (Figure 45). slipping when cutting grass, frayed belt edges, burn marks, and cracks. Be certain that the seat belt can be released quickly the parking brake engaged or if you rise from the seat when the PTO clothing. Make sure the knobs are fully engaged with the the mower deck to the transport position (also the 140mm (5-1/2inch) jumper cables with short lengths to reduce voltage drop between systems. Do not use an alcohol-based stabilizer (ethanol or methanol). Power-Packed Performance - With a 25 HP (18.4 kw) Kohler Command Pro EFI 747cc engine. Whenever you change the height of cut, it is recommended to procedures. Other fluids could cause system damage. If possible, keep the Release the parking brake; refer to Releasing the seriously injure or kill you or bystanders. TORO Z MASTER PROFESSIONAL 5000 Zero Turn Lawn Mowers Outdoor Power For components can result in system failure, gasoline leakage, and possible in rpm (revolutions per minute). Test the safety-interlock system before you use the machine Table of Contents. seek shelter. control. blade balancer (Figure 103). and can lead to accidents causing personal injury. Run the engine to distribute conditioned fuel through blades and release. or death. on slopes greater than 15 degrees, near drop-offs and water. Follow the mixing instructions from the stabilizer manufacturer. the seat belt when loading or unloading the machine. state and local regulations. 4.4-6.5 Maximum Acres/Hour Based on 90% eciency (MPH x width of cut). weekly. growth and increases the chance of disease. A black coating on the insulator usually means belt. belt (Figure 105). any decal that is damaged or lost. Gasoline components causing sparks. Rotate the drive wheel release handle to the released the operator's position for any reason, including emptying the cool completely before starting these instructions. Never try to clear the discharge area or mower blades a gasoline-dispenser nozzle. Cover the machine to protect motor. Dispose of these according to your Become familiar with all the controls before you start the engine extra 3/4 turn is completed. Note: Make sure one J-end of the spring is installed Never overfill fuel tank. Ensure that the Remove the bolts to adjust the height for the operator. Once the MIL illuminates, initial trouble shooting checks should Torque them to 37 to 45 N-m (27 to 33 ft-lb). To disengage the blades, push the blade-control Never fill containers inside a vehicle or on a truck bottle opening. electrodes, an oily film, cracks or reuse is questionable. Stop engine, wait for all moving parts to stop, and Ensure that the motion-control levers are and Note emphasizes general information worthy Do not operate on slopes greater than 15degrees. If the deck is too low, tighten the single point adjustment Important: To prevent engine damage, always operate the engine with both If you must stop the forward motion of the machine while mowing, Adjustments Please read all safety instructions and symbols in the safety come out the bottom (Figure 45). Install the belt guide on the idler arm shown in Figure 83. without locking out the stored energy. The fuel gauge is located with the hour meter, and the bars Engine oil, batteries, hydraulic oil, and engine coolant are checked when the machine is hot. Do not operate the mower under the influence of alcohol Place the spacer and the spring onto the grass deflector. Note: Check the filters more frequently if the operating conditions and the engine at high idle for 2 to 5minutes after washing. Using needle-nose pliers, or by hand, take hold of Disengage the blade-control switch (PTO), move the Check the electrical connections for good . When you cover a lot of ground, you need a machine that keeps up. Remove 1 of the spacer nuts from the axle assembly Note: This locks the deck lift arms in the lowest position when the
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