Winches,light bars, stereo systems,refrigerated coolers and the like all require a decent amount of power to run. So much so that I almost ran out of gas, Things You Can Do Yourself When You Have a Lemon, Background Check Errors Can Cost you a Job and So Much More, Tenant Data Services Screening Report Dispute False Info or Errors, How to dispute background check errors that cost you a job. Most cars shift through different gears as you accelerate. Clutches require maintenance just like all other areas of your UTV, including constant removal of your clutch cover to blow out (with compressed air) to get all the dirt and sand that is destroying the clutch quickly. How the Polaris Primary Clutch Works - SuperATV Off-Road Atlas We have kits that give you more power right up-front for quick torque and accelerationperfect for mud and rocks. If you wiggle the selector into gear and are still getting any grinding -GET YOUR SELECTOR ADJUSTED IMMEDIATELY. We found the primary clutch spider nut was loose. I have installed one of these kits in my 2015 900 rzr 4. This condition typically occurs under high- load, low speed conditions (e.g., high boost vehicle launch, high RPM belt slip, launching with simultaneous brake and throttle application). Delivery times may vary, especially during peak periods. And I dont know if youve noticed, but the single battery that comes in your RZR is usually nowhere near enough to run everything at once. Polaris is known for sending out machines that can take a beating. Your author Whats your name? The Polaris RZR 900 lineup is said to be the most powerful, fastest accelerating model for the trail. Im exhausted and believe its a lemon. Drive Belt Issues 7. Previous machine was sportsman 570 that had piston always stuck at top dead center and was very difficult to get to turn over and start since it was bought from dealer brand new. ive got a 2015 900 that wears out primary clutches 1 to 2 per year,any reason why they are going bad,we are not hard drivers at all. Clunking, missing gears, crappy clutch engagement, plus my developed a funky whine/grinding noise after about 150 hours. NEW Complete SECONDARY DRIVEN CLUTCH For 2011-2014 POLARIS RZR 900 XP For that amount of cash, it is safe to assume that the major components will hold up for a short time, at least. Copyright 2021 SuperATV. And then we also make balanced kits like stock but with more horsepower, more torque, and a higher top speed throughout your clutchs engagement range. Just take this advice. Though it has a bunch of features to improve riding efficiency, it has some common problems. It certainly isnt worth paying so much for the ATV just to go up in flames. In fact, there was another recall issued to discuss a problem with this system. Next machine is Kawi or Yamaha. Other offers may also be available. . With a failing voltage regulator, you could end up having some major issues. I have a 2009 rzr 800s stock tire size. Those dinnerplates are the sheaves. Unfortunately, this isnt a machine that we work with a lot, but it sounds like the clutch is definitely where the issue lies. raise the engagement rpm 100 rpm for a harder launch off the line), this can easily be done by removing some weight at the heel position on the cam arms. 7 x Polaris RZR 900 Problems and how to Fix it! - timeforwheels.com But if you are unlucky, you would have to spend a fortune on the damage done by a failing voltage regulator. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The PayPal Credit account is issued by Synchrony Bank. On November 19, 2020, Polaris announced the voluntary recall in cooperation with CPSC and updated our posting to reflect this change. *Polaris issued a Stop Sale, Stop Ride on October 7, 2020, following our notification to the CPSC. As you might have guessed, the fix is also pretty easy. With adjustable clutch weights, that ability is there. They are trash. High Performance Team Tied Secondary Clutch Heavy Duty (Replaces Cheap Thankfully, the parts are plentiful to find and replacement doesnt seem to be too time-consuming. If youre clutch is beyond saving, you can check out our RZR Primary Clutch Assemblies. Kevin we bought a used Polaris rzr xp 1000 2017 with 1600 miles hears a sound that came from the secondary Cluch, we put a new secondary Cluch in and the sound went away but it kinda hops at the start and smooths out at a higher speed is this normal. Higher altitude clutch kit to increase RPM to match the power band Your UTV was designed for. So far I have changed trans oil and replaced belt. It cost me for aftermarket a-arms and ball joints.. The only reason was to save money on every UTV sold. Its hard to say for sure without digging into it, but it sounds like a belt and/or clutch issue, which is probably best case scenario given the cost of a transmission or even transmission repair in most cases. I bought this three months ago and before I even got two hundred miles on it the belt blew up and now I dont trust it at all.. Even on the Polaris website, reviews just like this one are rampant. I took clutch plate back off, started polaris it started fine with no clu Ch plate. Are you in the market for a UTV? Polaris RZR 900 S900. For 11-14 POLARIS RZR 900 XP NEW PRIMARY & SECONDARY DRIVE CLUTCH We are ranked A+ by the BBB. That would explain why youre grinding gears trying to get into and out of gear. Machine is at dealer still been a month and a week so far. Manage Settings Since this isnt a product we have dabbled in, youre going to be better off contacting a dealer or Polaris mechanic for more information in those areas. They usually grenade when it likes to downshift really hard. Some issues are. Things work better after its warmed up and the primary has engaged a time or two. Hanger bearing and driveshaft failer. No matter what Polaris RZR Top Speed & Guide To Boost The Engine! Usual suspects are: exposure to high temperatures, incorrect wiring resulting in a constant drain, low electrolyte levels, etc. NEW Complete SECONDARY DRIVEN CLUTCH For 2011-2014 POLARIS RZR 900 XP, No Interest if paid in full in 6 mo on $99+*, Located in: Chino, California, United States. my problem is a belt only lasts us roughly 6 months or if it doe smake it longer it keeps sending the machine into limp mode . Thats the main advantage of Polaris primary clutch setupyou get continuous power when you lay on the gas. All of these are fixable issues, unless some other major damage has happened as a result. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Removed the Dalton clutch went back to stock clutch and tires in the middle of those 5 days. How Does the CFPBs Debt Collection Rule Affect You? Sound off and share your experience with other visitors in the comment box below. The Fora platform includes forum software by XenForo. With fixed cam arms, it is not. While scouring the RZR forums online, you may be surprised to find out just how many owners suffer from a dead, Thankfully there is an extremely easy mod you can do to avoid this in the first place: install a, A second common gripe from owners seems to come from the stock, Polaris RZR axles are readily available, thankfully, as are, Whether it is something obvious such as forgetting to change your. Weve gotten to know so much about the ins and outs of clutches because thats what it takes to make them better and to cater them to individual riding styles. Brian Jones spent more than 30 years working as an ASE Certified Master Tech and Parts Specialist at multiple dealerships. Free speech in the USA. At the same time, some users have mentioned that their drive belts are still functioning with 5,000+ miles on them. Purchases on Everything Polaris RZR are safe and secure using the highest level of encryption. 900xp hard clutch engagement | Polaris Ranger Forum Explore our new page layout with bigger images, easier to find information, and more. Does this sound like a well-built machine? A CVT clutch changes its shape so the clutch drive belt doesnt have to shift. Thanks for tuning in, Todd! Also read: 5 x Most Common Polaris Fuel Pump Problems! When the new arms are in they are quite tight there not free moving they stay where ever you lift them. Seller assumes all responsibility for this listing. By converting mopeds into dirt bikes, you automatically end up with an ATV or UTV. CV Tech and their Trailbloc Primary RZR clutch easily fits the Polaris RZR 900 XP4, the RZR XP 900, and most other RZR 900 models. Even better, is the fact that just about any replacement set you buy is going to be a stronger, heavier duty swap that will add up to a better ride that lasts longer with the kind of abuse you love to put your side-by-side through! With each shift, your acceleration stops for a moment and your RPM drops back down into the optimal range for your vehicles acceleration. If you can give our customer service team a call at 855-743-3427, they should be able to help troubleshoot for you. Except belt and labor cost and toeing fees. If it over-revs too early, pull some weight off the outmost spot. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Quality is just not there. It appears that the front brake can detach in some models and create a crash hazard. I cannot see the instrument panel (very dim). Polaris is working with CPSC to expand the recalled vehicle population. We get close to the RPM sweet spot by trying out different springs and measuring the RPM curve. 5 x Most Common Polaris Fuel Pump Problems! From broken drive belts to overheating issues, Polaris has a lot to fix before customers will be happy. Copyright 1995-2023 eBay Inc. All Rights Reserved. Polaris determined that under certain operating conditions some 2020-2021 RZR PRO XP and 2021 RZR XP Turbo and Turbo S models (2 or 4-seat vehicles) may have an increased risk of primary (drive) clutch failure. RZR PRO XP is notorious for clutch issues. Weve even seen plenty of faulty spark plug cables, damaged cable boots and even a few tree branches that have impaled the engine bay and torn a cable off completely. Compatibility: See compatible vehicles. Then I called Polaris and they said it had to come in. The Polaris primary clutch is the first right at the beginning of your drivetrain. Seats are loose on base. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Voltage regulator replacements arent going to blow a hole through your pocket. An example of data being processed may be a unique identifier stored in a cookie. Hello I have a 2015 rzr 900 4 eps After we get the spring we think we need, we slap some weights onto the clutch arms and give the machine a pull on our in-house dyno. Clutch mod ? | Polaris RZR Forum - RZR Forums.net General RZR Discussion RZR XP 1000 RZR XP 900 Polaris RZR Parts For Sale Member Introductions. Hey Chad, thanks for tuning in! Its usually the helix in the secondary clutch that is making the noise nothing to be concerned about. Consumers should immediately stop using the affected vehicles. And launching the UTV off of jumps every weekend can surely result in more wear and tear on your shocks, but may even end in disaster with a broken axle. This is mainly due to the design, quality and performance of the various models. When your engine temperatures spike over 220,you need to get it sorted out. Polaris RZR axles are readily available, thankfully, as are Polaris RZR shocks. 1. My clutch isnt disengaging properly and it causes the engine to choke out at some of the worst possible times. This is an issue that Polaris itself facing for a while. Sorry we couldnt be of more help! View estimated shipping costs, delivery windows, and return policies at a glance. https://www.superatv.com/polaris-atv-utv-cvt-drive-belt, https://www.superatv.com/polaris-general-1000-clutch-kit. The voltage regulator needs to be replaced when it fails. . This could result in issues when you try to start your ride. Even though they replaced the parts under warranty. Also read: 5 x Most Common Polaris Clutch Problems! There are lots of little details that help a RZR primary clutch run smoothly. View estimated shipping costs, delivery windows, and return policies at a glance. This is not legal advice. CVT stands for Continuously Variable Transmission, which basically means it changes gears without changing gears. 2018 XPT .But that's what it's made for , Flog it. RZR Clutch Issues - YouTube Notify me via e-mail if anyone answers my comment. Pol Polaris has determined that some Model Year 2021-2023 RZR Pro XP 4 and Mode Polaris has determined that when the rider engages the throttle and brake ( Polaris has determined that the handlebar hooks on Model Year 2022-2023 MAT Polaris Issues Stop Ride / Stop Sale for Some Model Year 2021-2023 RANGER XP 100 Polaris Recalls Select Model Year 2021-2023 RZR Pro XP 4 and Model Year 2022-202 Polaris Recalls Some Model Year 2022-2023 MATRYX RMK KHAOS and PRO Snowmobiles. The clutch arms fight against the spring by using centrifugal force to try to close the sheaves. 3 Toe SxS Customs 979 subscribers Subscribe 47 5.1K views 1 year ago in this video i show you some of the issues i. 10 Frequently Asked Questions About the Polaris RZR, 10 Most Common Questions About The Polaris RZR. Again, a quick look on the product website shows us reviews such as this, I have had great fun but in the shop with 19 hours because we were left stranded out in the country when it overheated and shut down. The clutch used on your 2016-2019 Polaris XP900 or XP1000 is a Team Boss clutch. Also read: Are Polaris UTVs Reliable, Check Your Model Here! Jun 20, 2019 Maybe they have a take home and beat plan for the help? Earn up to 5x points when you use your eBay Mastercard. If I just punch the gas and go it makes one heck of a bang, snaps in and chirps the wheels. Minimum monthly payments are required. To test the fuel pump pressure, attach a pressure gauge and look at the pressure at high RPMs. i believe its in the stock clutch . Number of affected vehicles: Approx. Hey Robert, thanks for reaching out! Drive Belt wont disengage!!!!! | Page 2 | Polaris ATV Forum Build it. Repeat. Hey Jeremy! Quite a few different Polaris manufactured rides face this issue. The same cannot be said if you own a Polaris RZR 900. Hey Michelle, thanks for reading! I bring my 900 up to a certain speed and hold it. Will usually ship within 3 business days of receiving cleared payment. Polaris OEM spark plugs cost less than $10. Joey: joey@bikemanperformance.com. When I put clutch plate back on polaris would not start. You are correctmore often than not, the misfire codes are due to the belt slipping. A dirty radiator will not effectively reduce the temperature of the coolant. I have replaced both clutches. A forum community dedicated to Polaris Ranger owners and enthusiasts. There are a few different symptoms that you need to look out for to identify a failing fuel pump. Business owner for over 35 years. Team Industries was hired by Polaris to build the 2016 and newer clutch. However, it should last for more than two rides, especially for the price these owners pay. Watch the video on this clutch upgrade here on my YouTube channel. Not going to finish installing kit till I hear from you. A MUST have for 2016-up Polaris RZR 900/1000 /S/General/XP Owners, upgrading the stock Secondary Boss clutch to the incredible Team Tied Clutch! I have always loved making cars and now UTVs run and handle there best. Hey James, thanks for reading! Certain primary clutch failures can cause debris and/or clutch components to be ejected from the clutch housing, posing a potential injury hazard to consumers. Who are we? I.have a 1997 polaris 250 trail blazer. Polaris RZR 900, 900S, and 1000S common Primary clutch issues. It goes into gear fine. As soon as you touch the gas, the RPMs rise and the clutch starts to close. Only thing we could come up with was belt had rubbed groves onto the smooth interior. No one should worry about a new Polaris overheating on the trail. The Top 25 Best-Selling Polaris RZR And Polaris RZR 4 Products Of 2022. It turns out, in the long run, to cost the customer hundreds of dollars to upgrade back to what used to come stock on 2015 models. 137 Dislike Share 29,320 views May 21, 2020 Our RZR 1000 XP4 has been having some top speed issues so we took it apart and did some troubleshooting. My model is the XP turbo and at the official house they gave me the original belt model of the chassis number and it lasted 1 day. Lemberg Law is a consumer law firm helping victims of bad manufacturing and run-arounds from auto companies. The law makes Polaris pay legal fees. Sadly, owners find that the frame and components arent constructed the way they should be. Front axles always clicked. Sorry about that. Select PayPal Credit at checkout to have the option to pay over time. Pro R blown up primary clutch | Page 2 - Polaris RZR Forum And its easy to see how long it stays there before over-revving and eventually hitting the rev limiter. yes i have a 2013Polaris rzr 900 the issue im having is when im driving and come to a stop its like im driving a stick shift and forgot to push in the clutch it kills the motor then when i start it back up its fine but sometimes its still engaged any thought to this would be appreciated thanks, Your email address will not be published. Witch is causing body cracks in paint and plastic. They are not one in the same. The cool part is that because of the three weight locations on our clutch arms, we have a lot of control. This vital part should be made of highly durable materials to ensure a long life. Engine misfires can be scary. I do have 2 issues though and maybe you can help. The single battery that comes with the RZR is barely enough to run the necessities. Compensation for potential legal violations, and any results obtained, depends upon the specific factual and legal circumstances of each case. And then you start the process again. We've fixed thousands of lemon problems. The huge potholes on unmaintained back roads can wear down the stock shocks quicker than you think. We have since fixed the issue with the coating process with the next batches of weights that went out and came back. Confidentiality Guarantee: We keep your information completely confidential and will not send you spam or sell your information. Cant go anywhere. Just an idea. If its engaging too late, put an extra half gram nearest to the pivot point. No one wants to find themselves stuck on the trail with a broken ATV. Polaris has notified dealers and contacted affected registered owners by mail, and email if available. If they get wore will cause belt overheating. ATV, Side-by-Side & UTV Parts & Accessories. Hey Phillip, 60 MPH is actually not too far off for the machine you have. Select from a variety of payment methods and know your information is safe. Quantity: More than 10 available. For all your clutch service and maintenance needs. The RZR is no exception to this rule, which is why we wanted to help prepare you for what may happen, and cover some of the most common issues weve found with the Polaris RZR. The best belt for the XP turbo is the original from polaris or there is a better one. Its true that the A-arm takes a good amount of the abuse while riding. Im having trouble with the shifting. Loads of fun ! The voltage regulator is a crucial component in the electrical system of the UTV. We are Lemberg Law, a Consumer Law Firm. Bought it new, and it has always had a bit of a clunk/ click noise when the clutch first engages. Thank you for requesting your free case evaluation. View cart for details. not sure if this is your issue put it worked for me. *No Interest if paid in full in 6 months on $99+. To search off-road recalls by model or vehicle identification number (VIN), visit the Off-Road Safety Recalls page. RZR 900 manufactured between 2013 and 2016 were recalled due to this problem. Site by WebCami. Thankfully, installing the new fuel pump is easy. No cleaning and maintaining your CVT clutches usually end up with the complete replacement of everything at about 1300-1500 miles that can and will cost you $1500.00-2000.00 because it will destroy the clutches beyond rebuilding. I bring my 900 up to a certain speed and hold it. This is where the magic happens. Find many great new & used options and get the best deals for For 11-14 POLARIS RZR 900 XP NEW PRIMARY & SECONDARY DRIVE CLUTCH Complete at the best online prices at eBay! We would recommend getting an adjustable one just because of the ability to finetune the engagement and shift points. When I accelerate, it gets to about 20 mph or so and then the RPMs rise but the speed stays the same. I am 50 yrs. View cart for details. It could be a matter of staying in low when youre not really getting on it. Larger tires and wheels which create more heat because of belt slip. I drive 5kms a day to and from coffee shop on dry trail that has a couple puddles that are a few inches deep. Although the Polaris RZR can handily take any trail and terrain you throw at it, over time the more extreme terrain can really take its toll. Seems to have good power but if I let off the throttle now it down shifts reallly hard and the belts are getting hot. This True Trail Blazer is determined to go out with a bang. His belts would last a day or two at most. Save my name, email, and website in this browser for the next time I comment. Sounds simple, right? Finding the right balance between the clutch spring and clutch arms can help you maintain that RPM sweet spot. I believe that I'll take a look at the Yamaha but I am thinking that i might be missing that 900 motor. On a final note, it appears that the braking system in this vehicle isnt much better than anything else looked at previously. Feel free to give us a call at 855-743-3427 if you need anymore help! . Brian has become an authority in the industry, traveling across the country to consult for car dealerships and contributing his expertise as a writer for several major automotive publications. Making changes to the clutch that seem insignificant can have huge consequences to horsepower, torque, and belt life. Its an aftermarket companys dream to hear about the OEM parts being so weak. In other words, we make our clutch kits for you. Are Polaris UTVs Reliable, Check Your Model Here! No the coating was the issue with the bushing being installed it would tighten the bushing up to much. The consent submitted will only be used for data processing originating from this website. i dont think its a spark plug problem . Thats unacceptable. The sheaves will take a second and then pinch the belt between the pulley and I am off smoothly. With the clutch fully open, the drive belt doesnt move or transfer power to the secondary clutch, transmission, or anywhere else in the drivetrain. People never ever buy anything that has Polaris on it. JavaScript is disabled. You might be wondering why clutch kits exist at all. Does this ring a bell? A stronger hub surface to handle heat better. But more interestingly, in many cases, the issues also seem to stem from abuse of the aforementioned parts. Good or bad . Call our Helpline today! Kit Includes: Team Tied Secondary Clutch, Gilomen Custom Secondary Spring, Custom Angle Helix. So bad. Ive removed everything again and cant see anything wrong the primary clutch looke as if its disengaged all the way but something is wrong what should I look for thanks. The roller material, roller bushings, and arm bushings are all crucially important. A couple of things could be coming into play here. When youre out for a ride, your RZR can feel one of two ways when you hit the gas: you either dont notice it or it feels sluggish. Voltage Regulator Failure 1.