This is a total of 36 combinations that you may need to test. However, if you will use the continuum feature then you will hear a peep from the multimeter if there was a short. These are generic replacement controllers for electric bicycles, moped, and scooters made and used by the millions in China. The terminals often come with multi-colored wires, whereas sometimes, it seems that there is a shortage of corresponding wires. . To choose the right type of controller for your e-bike, it is important to know the type of controller available. Check this two Minuets video for more info. The Very Best Electric Cargo Bikes of 2023, The Best e-Bikes With Throttle Assist (2023). On the self-learn controllers I have . If you have colors, just match em all up. This manages all input and output to control the critical functions of the ebike. Set it to continuum mode which I prefer as it will tell you if there is a short by giving a peep. Power on the system. Use connectors or ports (XT 90OR XT 60 is recommended) and be vigilant regarding the plus/minus or negative/positive charge. The Halls are often located with slightly retarded timing for good starting torque, so as the motor speeds up the zero crossing detector starts to trigger before the Halls, so ensuring that the motor runs neutrally timed. Nifty. See questions and answers . 72V 3000W BLDC Motor Kit With brushless Controller For Electric Scooter Details Or fastest delivery May 31 - June 5. It's useful, but I can probably shed a bit of light on some of the issues you observed. When the signal connector is connected, the bike will ring to make alarm if your bike is locked and someone try to touch on it. So next time, when you turn your bike on, it will run the changed directions. The markedyellow wire will go straight to thepositive of the system, so after connected the yellow wire to thepositive of the switch,then turn on the switch, it will show the voltage display. JavaScript is disabled. Optimally, youd have a controller that uses the Hall sensor feedback just to kick off. Now Connect the black Probe to the positive line of the battery & test every single line coming out of it. Is this really simpler than running a normal, all-sensor-commutated controller like a Kelly? In this method, you will need a digital multimeter that has either resistance measurement or continuum feature. With fully-featured kits or eBikes, cable management is a breeze. thanks! Motor Brushless Controller + LCD Display, Rainproof 24V-48V Electric Instead, it can be your throttle connection that is not done properly. Start testing every line coming out from the controller. A typical multimeter is also known as a volt-ohm-milliammeter, and it can measure multiple electric properties such as voltage, resistance, and current. Some combinations will result in the motor running backward bad. Its white. Connect self learning wires. The switchwire is usually marked as lock line now in picture1, Itcontrols the whole system on and off. Then, connect these two wirestogether and when you connect this wire together it will run the motor rightaway and it will run in the reversedirection of whatever is programmed inthe controller. The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user. 48V-72V 3000W Brushless Motor Kit With 24 Mosfet 50A Controller For Electric Scooter E bike E-Car Engine Motorcycle Part. Ebike tester will allow you to test the controller hall signal wire, controller main wire, motor hall signal wire, motor coil, and throttle. It dictates where to send the power from the battery and how much power to send. I own a controller with self learning. There were moments where I got the controller stuck in sensored mode, but I cant consistently replicate the problem. Some High-quality controllers have great heat resistance, but you can easily fix the issue if your controller gets overheated even after a quick ride. ebike controller lcd. Besides, since the battery is the power source of the controller, you must be vigilant while understanding how to connect the battery to the controller. The type of motor you choose is important when riding an electric bike. Well, there are a lot of queries, but the answer is very precise. "Self-Learning" wire- please teach me - Endless Sphere These twowires are called learning wire orsometimes I call it intelligent cable orsmart wire there are many names forthese wires but they are usually white.you can use thesetwowhite wires to program the motorto run forward or backward. Built-in various protection: locked-rotor protection, over-current protection, overload protection, over-temperature protection, speed protection, over-voltage protection, under-voltage protection and so on, effectively ensuring the safety of electronic control system and vehicle. Something went wrong while submitting the form. It may not display this or other websites correctly. I dont have any info on how this motor wound, so which slot it is is completely not known! How To Connect An Electric Bike Controller - Modern Spins Resistance Test Meaning how much is the resistance for the flow of electrical current. You didn't say that. Use left/right arrows to navigate the slideshow or swipe left/right if using a mobile device. The algorithm is very simplistic and typical of block commutation startup just open-loop power the motor phases until a valid phase voltage waveform is detected. You are using an out of date browser. The way to tell is if the motor has very little startup torque or just twitches helplessly. I literally went on eBay and bought 1 of every controller that was under $30 with free shipping or under $40 with shipping. Controller Connection Diagram Download, 2. Make sure you connect the red one with the red and the black one with the black. So, its best just to follow the manufacturers guide to rest your e-bike properly. Do you really know each connector function of the brushless DC controller in ebike? If you tend to connect your E-bike controller even before knowing what it is, you will end up with a burned battery or motor. For example, the controller determines what power your motor needs and calculates the intervals to avoid any over-voltage or low voltage issues. Next thing I want to talk about is the anti theft connectors. BLDC Motor Controller with Hall Sensors. The summary is, the controller takes power from the battery, and it distributes the power to the respective sources to let them perform different aspects to function and control your e-bike. you didnt wind it), theres 12 possible ways to hook up motors and sensors and some times you have to brute force them all before finding the right one. [#8] X52.. Water Bottle holders..Torque Washers.. Step-Over Frame modification. Apply the throttle and check the spinning direction. You are not allowed to make any mistake while connecting the battery as there is a high risk of damaging the entire controller. A 63mm outrunner with my custom Hall holder rig, externally adjustable so I can try and confuse the Jasontroller. Yeah..i really cannot understand on how the function of self-learning wire actually work. 36V 48V 60V 72V1100W-2200W 45A Ebike Programmable Intelligent Sine Wave Controller, 1. Not consenting or withdrawing consent, may adversely affect certain features and functions. Instructions were to power it up with the learning wires connected. Hence it confirms your safety on a busy road or while taking a big turn. As a general rule, you can test your ebike controller by measuring the resistance of the MOSFETs inside the controller. But it might not be the motor connection. I dont prefer beating around the bush when it comes to explaining things that are the focus of the discussion. Programmable Sine Wave Controller which support big current and smart match with each motor through self-learning, works with high efficiency, less noise, and lower energy consumption, which makes your electric vehicles or electric motorcycles more comfortable and easier to control, give you best pedal experience Detect the compartment by the color if it is not marked. 72V 3000W electric motor With BLDC Controller 3-speed throttle For Electric Scooter ebike E-Car Engine Motorcycle Part. Or Santa Monic. Im probably going to try throwing Halls in DPRCs 50mm outrunners in order to truly test this hypothesis under load. While the controllers usually do have a Hall sensor connection, the hard part is adding sensors to the motor itself and connecting them correctly. So no worries at all. Phantom load: 0.06A. Electric bikes provide a . Not to hijack the thread, but Frampton was "always polite and washed".. :lol: https://www.youtube.com/watch?v=nuiNmyTZmXQ. Connected self learning connector, turned LCD display on and the wheel started spinning, but not in need direction. As I said, its all about understanding the wiring; you need a complete understanding of the terminals. The next cable I want to talk about is the throttle cable. 48V 60V 72V 2600W-4000W 80A Ebike Programmable Intelligent Control The different colors act as indicators of their right adjustment. The device connects things such as display, throttle, motor, pedal assistant, battery, and other sensors. Best heat sinking with thicker Heat sink Aluminium Plate, Anodized Aluminium Controller Case against scratch, Power supply: 36V/48V/60V/72V, MAX DC current: 45A, Max phase current: 70A, Rated Power: 36V 1100W/ 48V 1500W/ 60V 1900W/ 72V 2200W, Peak Power: 36V 1600W/ 48V 2100W/ 60V 2700W/ 72V 3200W, Rotor Position Detecting Method: Hall sensor, Mobile phone App or computer software can communicate with the controller to modify parameter. The red color indicates the positive charge, and the black is negative. Connect the black multimeter probe to the negative line of the battery. Youre doing a valuable service for the community. As the computer in the ebike, the controller houses inside a circuit board with sensors and firmware. This is very common with bikes that hide batteries inside the frame. Controller USB Connection Driver, Application Program and Manual (Controller connect with computer by USB Cable), Controller USB Connection Driver Download (32bit), Controller USB Connection Driver Download (64bit), (2). 36v 750w ebike kit. Same with the halls wires, with one exception. Beyond Unboxing: Sensorless Chinese e-Bike Controller Roundup I'm just gonna cut this connector and sortof one more pair of wires in parallel tothis so I have two pairs in order toconnect to the front and rear brakes. In this setup, I used some connector pins from a serial connector to make swapping even quicker. You must log in or register to reply here. Programmable Sine Wave Controller which support big current and smart match with each motor through self-learning, works with high efficiency, less noise, and lower energy consumption, which makes your electric vehicles . If the wheel spun in the right direction, youre pretty much done. Ifyour brushless DC motor does not havea hall sensor connector(most do, some don't) you can do the same thing toprogram and condition your controller to run your motor this way. Throttle lines are the connections between your ebike throttle & controller. If you have any questions on it, please leave comments below this post. The terminal comes with two different wires colored in red and black. However not all hall sensor cables havefive wires,some have six wires. Connecting the LED display to the controller is comparatively a bit more complex than the others in this list. Suddenly, the Jasontrollers have become alot more favorable to me. Please note, comments must be approved before they are published. Start the same testing steps we did in the continuity test but the difference here is that you will read all the numbers that appear on your screen of multimeter for every cable, Your benchmark is 8 kilohms if you find any reading below this number means that this line has damage & not working probably. The motor compartment is combined with two wires, and one of them is blue, and the other one is yellow. 2. sabvoton ebike controller. Incorrect spacing will probably just result in the controller bailing out to sensorless mode anyway. Then unplug the wires, and the controller remembers the settings it learned. And they can connect together. It is connected to all the other electronic parts such as the battery, motor and the throttle if exist. What Ive been kind of hiding is that many of the latest generation e-bike controllers, including the Jasontroller (I have enough of an emotional connection with the thing to name it), has this exact functionality. There are mostly 9 wires that come out of the controller and are connected to your bikes parts. (Answered) the reason why ebike controllers overheat & solutions to avoid overheating. Copyright 2010-2019, iFunMobi.com. thats good news controllers have developed more than the self learn ones I have had, it might be almost 2 years since I've used them. Each connector marked with functions. Self learning - single wire three speed ( I assume I don't need that) Handle - 3 wires - throttle but how to connect power wire (electric door lock) ? The technical storage or access that is used exclusively for anonymous statistical purposes. But if you have two brakes of your bike, there is only one brake connector, how to solve it? Step 2: Set the multimeter reading. Although this seems convenient and highly recommended, repairing or replacing the controller would also mean taking apart the motor as well. In some cases, if you make any mistakes, especially when it comes to connecting the battery, it will be an irreparable one. The indicator flashes bright amber to indicate your movement. Moreover, they also have questions on the display type, such as should they go with the display with three wires instead of five? However, there is much more to explore to connect your e-bike controller practically apart from the narratives and advice youve found here and there. You have connected your battery, and now its the turn for the motor. . When you power on the system and connect these two wires together, youll reverse whatever direction of spinning is programmed into the controller. If a hall signal wire makes contact with the hall supply, there is a good chance of blowing the hall sensor. How to Tame Your Shady Chinese e-Bike Controller: Self-Learn Hall Self-learning controllers | Endless Sphere DIY EV Forum Chinese e-bike controller Hall sensor self-calibration demonstration teamtestbot 1.42K subscribers Subscribe 62K views 10 years ago Testing a "Jasontroller" on a haphazardly sensor-appended. Some combinations will result in the motor running, but the current will become excessive at higher speeds bad. Sine Wave 1100W-2200W 45A Ebike Programmable Intelligent Controller If direction is correct, disconnect self learning wires. How do you run electric motor with Just the Thomb Throttle WITHOUT the Speed Gears? Source self learning ebike controller, self learning electric bike To set your Multimeter to Resistance measurement turn your multimeter to this sign & choose a low resistance. That lead image. Remove the connector and match the color of the wires. Calibrating sensors and adjusting timing is one of the worst black box magic processes that people have to do, and they matter alot in having smooth vehicle operation. Turn controller on. against defects in workmanship & materials. Continuity test Meaning if the two parts are electrically connected which is in our case means that there is a short. The first start is false and runs sensorlessly, but the next start is properly adapted to the new sensor arrangement. The "automatic switch" from sensored to sensorless with these controllers isn't usually by design, it's just an accident of crudely OR'ing the zero crossing detector outputs with the Hall sensor outputs. Basically, I wanted to see how much bullshit I can feed it and still have the thing work.